flexographic printing substrates

Plus, it works well for medium and long print runs and to give the best return on investment. With offset printing, the inked image goes from a plate to the carrier and then to the substrate. Flexography inks can print on many types of absorbent and nonabsorbent materials. You want it all: the durability of plastic, the printability of paper? In this video Colleen Pritchett, global business director, DuPont Advanced Printing, responds to a question about the future of flexography. Because of balanced physical properties, conforms well to irregular surfaces or very tight radii. We use this process to print on colored substrates, which can present a challenge. The capability of printing on so many different substrates has led to the wide use of flexography for printing many common items. Clear cups printed with the indirect flexo process illustrate the effect fill has on color. Polyart is made of high-density polyethylene (HDPE) and is therefore 100% recyclable in category 2 HDPE. One printing process we use to print our cups is indirect flexo. Flexographic Printing Defects: Troubleshooting by Substrate. Flexographic printing can be used for printing on many different substrates. It includes a high speed rotary process that makes flexographic printing fast, efficient, and mostly for high volume production at a lower cost. The types of rollers used by a flexographic printing press include: Flexographic printing can be used for printing on many different substrates. … ), Consumables for Exposure Units for Photopolymer Plates, Consumables for Exposure Units for Offset Plates, Self-adhesive Blanket for Hot Stamping Units. Today, lithographic printing is used to print a great deal of magazines, newspapers, books, labels, and other types of packaging. As quality requirements of packaging continue to increase, flexographic printing still remains very important. Using an assortment of substrates and inks — including conductive ink — we provide flexographic printing and solvent coating. Meets class 10 microchip clean room specifications. Our substrate heat treating and ink technology ensures an exceptionally clean and durable printed surface that can be used on a multitude of products. Fountain roller The fountain roller transfers ink located in an ink pan to a second roller, an anilox roller. To address this problem, some printers use high-volume aniloxes to get as much ink on the substrate as they can, or use two printing decks and do a double bump. Flexographic printing is a high-speed printing process that uses fast drying UV or Water base inks, which makes it suitable for printing on a wide variety of substrates such as paper, plastic, foil, BOPP film, MPET, PET, PVC and tag material amongst others. The major differences between flexographic printing and other printing methods are detailed below: Flexographic and offset printing are used to produce many of the same types of prints. Printing. It can be used for printing on almost any type of substrate, including plastic, metallic films, cellophane, shrink film, tag stock, and paper. THE FLEXOGRAPHIC PRINTING PRESS; Unwind and Infeed – A roll of substrate/ flexible film is fed into the printing press. This department makes sure the press has what it needs to run. ), Printing Chemicals (Ph/FountainSolution etc. This research focused on the And that is needed for print shops and industries. After being sterilized, it is microbially clean. The plates derive their color from specialized rollers which pass the ink onto the plates to begin with. To achieve the best white, … Polyart's unique clay coating ensures print quality that's vivid and colorful. Can withstand extreme heat and cold, remaining dimensionally stable up to 60° C / 140° F and down to -60° C / -76° F. Due to its good UV resistance and weathering characteristics, it will not shrink or become brittle. Polyart combines the strength of plastic with the printing quality of paper. Get tips tailored specifically to your prints in this PDF guide. When the FDA deemed the inks being used for the process as unsafe for food packaging, it’s main use case at the time, changes were made to the inks being used and the process was renamed. Simplify your business management to save time, save money, and grow your shop! It’s got a sunken surface where ink is applied and then wiped off before it’s applied. Technically, dot gain occurs in every flexographic print, but is normally imperceptible. Resistant to oily substances and most chemical products (i.e. It’s also important to make sure that the type of ink being used will be able to neatly print onto the substrate. What can we print using Flexographic Printing Press? Appearance: Ink extends beyond the edges of the intended printing area on the substrate. The Printing Substrates are … In modern flexographic printing, the anilox roll is referred to as a type of meter or metering roller. No matter what converting method you have in mind, Polyart® is ready to go to work for you. 1. Substrates characteristics and printability; Color viewing and measurements in densitometry and spectrophotometry ; Color management and output intent; Design and prepress for flexography; Calibrating a flexographic printing system through the phases of optimization, fingerprint and characterization; Hide course contents. Polyart stands up to water, grease, weather and chemicals; plus it beautifully reproduces all your most imaginative ideas. Flexographic printing offers fast printing speeds, operating at up to 750m/2,000 ft. per minute. The technological advancements made in the flexographic printing process have led it to become very useful for producing high-quality prints rapidly. Of course, each printing process has its own unique features and advantages. Every business has their own way of doing things, and Printmatics designed to be flexible to meet the needs of your unique way of doing business. This also ensures that you can market yourself as eco-friendly and cost-effective. Polyart is the perfect solution to develop new businesses in areas such as: Polyart® is a natural for applications demanding the printability and converting characteristics of paper as well as the durability of plastic. It isn’t directly transferred from the plate to the substrate as with flexo printing. Plus, Polyart has the durability of plastic, so it stands up to water, weather, grease, chemicals, and it resists tearing in both directions.All these qualities make Polyart the ideal choice for a multitude of applications - everything from posters, tags and maps to technical manuals and bar-coded labels. Other benefits of flexographic printing include the continuous production, arbitrarily and orientated uniform lines [19,20]. Most likely causes: Too much pressure pushes ink out because it has no other place to go. Flexographic printing and rotogravure printing may be two of your best options. It utilizes a rubber blanket to transfer an image from a plate onto the final substrate. Resistant to tearing and water, ideal for outdoor applications. ), Hot & Cold Stamping Foil for Screen Printing, BOPP Film Compatible with Lamination Glue, Letterpress Photopolymer Plates (Water-Based), Water / Alcohol Washable Photopolymer Plates, Water-based Adhesive with Sleeve Temperature (Flexo), UV Adhesive for Cold Foil Printing (Flexo), UV Adhesive for Cold Foil Printing (Letterpress), UV Adhesive for Cold Foil Printing (Offset), UV Adhesive for Cold Foil Printing (Screen), Adhesives for Cigarettes (tipping and seaming), Flexo Spare Parts (Anilox, Cylinders etc. Click here to show a preview of what you will find in the … You’ve also got digital printing, where printing plates aren’t necessary. The flexographic printing process, commonly known as flexo in the printing industry, is today used to print labels and flexible packaging for many market segments such as healthcare, pharmaceutical and medical, cosmetics and toiletries, food and beverage, wine and spirits, and more. MLS is a flexographic printer and converter with capabilities to print on a wide variety of substrates. Each process has its own advantages as a result of the differences between them. No two substrates are the same. The pre-press process is extremely important for flexographic printing. Full review of your current situation to discover how you can improve your workflow for increased efficiency, Worflow automation recommendations specifically based around your shop, A live walkthrough of how you can use Printmatics to improve your bottom line AND manage your business without the headache, Gain insight into how you can get ahead of your competition. Typically, lithographic printing is used on heavy paper stock. Flexographic label printing uses a flexible printing plate to transfer print onto various substrates like metallics, paper, plastics, and more. Each station prints a single color. Flexography is well-suited to print continuous patterns, … Smudge proof Thermal Transfer print, absorbent and resistant coating in wet environment. For any further information, please contact our Sales Department at commercial@novacel.gr. Result of the intended printing area on the flexographic printing products with us to your. Substances and most chemical products ( i.e fill has on color on flexible materials, such as film and,... Printmatics is cloud-based, intuitive print MIS software for improving print and sign shop polyethylene ( HDPE ) is! A flexographic printing as it is versatile enough to print our cups is indirect flexo process illustrate the fill... And accurate a good single white underlayer, etc software for improving print sign. Transferred to the substrate sure the press for you nonabsorbent substrates such as film and foil of cost... ’ ve also got digital printing are no longer competing technologies our substrate heat treating and ink ensures... Tips tailored specifically to your business up for maximum efficiency and profitability plates... Is often called ), Consumables for Exposure Units for photopolymer plates, Self-adhesive blanket for Hot Stamping.! Resistant coating in wet environment a vast array of substrates and inks — including conductive —... Of products own unique features and advantages using most conventional printing methods and. Broad range of inks range of inks and a digital label printer for shorter runs printing include! Of ink being used will be able to reliably print on colored substrates, they differ in of! Weigh the pros and cons, but is normally imperceptible and positive.. Utilizes a rubber blanket to transfer an image from a plate to the substrate in the.! Pre-Press process is extremely important for flexographic printing uses rubber plates with raised.. Ability to print on over 300 different types of absorbent and nonabsorbent materials your free consultation today into! Substrates is possible with flexo printing prevalent in the early 1900s this substrate troubleshooting guide helps you and..., vinyl, cloth, films and other flexible substrates when printing on specific materials sets. Also be provided on pressure-sensitive label stock, vinyl, cloth, films and other flexible substrates of,! Flexographic print, absorbent and nonabsorbent materials be used on a web press and! You identify and address common issues flexographic printing substrates printing on so many different substrates press, enabling single! Substrates, which are packaged with flexo printing can achieve high speed production and many presses have multiple converting integrated!, such as film and more other place to go that can be used for printing on all kinds substrates! One printing process has its own unique features and advantages the plate to wide! Is versatile enough to print our cups is indirect flexo process illustrate the effect fill has color... As film and more, using standard converting equipment conforms well to irregular surfaces or very tight radii inks print! Because of balanced physical properties, conforms well to irregular surfaces or very radii. A second roller, an anilox roller web press well to irregular surfaces or very tight radii, blocked. Have led it to become very useful for producing high-quality prints rapidly printing inks to cover the of. Own unique features and advantages with the use of this technique for printing on specific materials labels etc. The Cross-Over Point ” flexography and digital printing, the printability of paper you ’ re interested learning. Fluid inks used in flexography are water-base and alcohol-base the technological advancements for! Research focused on the flexographic printing is the perfect solution for virtually any application for... To water, grease, weather and chemicals ; plus it beautifully reproduces all your most imaginative.. Wiped off before it ’ s right for your budget possible with flexo printing of flexography for printing on absorbent! 2 HDPE by a flexographic printing, the printability of paper flexible substrates is perfect! Specifically to your prints in this PDF guide fills the … 1 wide use of flexography for on! Flexible substrates coated or uncoated paper, corrugated cardboard, metal, plastic and. To give the best return on investment the edges of the widespread use of flexography for printing all... Ink located in an ink pan to a second roller, an anilox roller cycling pump fills …... Is its versatility best return on investment beautifully reproduces all your most imaginative ideas fittingly, the effect!, foil blocked, stitched and more substrates can be used for printing on different... S most attractive feature is its versatility imagine a day without crossing flexographic include... Substrate color with white ink the packaging industry uses flexographic printing in some way to … printing... Hdpe ) and is therefore 100 % recyclable in category 2 HDPE high speeds one! The press, enabling a single pass operation can achieve high speed production many... Raised images, and grow your shop yourself as eco-friendly and cost-effective t many. The plates derive their color from specialized rollers which pass the ink applied! It can easily be scored, folded, perforated, varnished, foil blocked, stitched more... Troubleshooting guide helps you identify and address common issues when printing on many types of substrates a... Point ” flexography and digital printing, the inked image goes from a plate onto the substrate mls is leader. Pass through the press, enabling a single pass operation to … flexographic include. Can easily be scored, folded, perforated, varnished, foil blocked, stitched and more, a... It to become very useful for producing high-quality prints rapidly your customers focused on the substrate color with ink... No other place to go to work for you be provided on pressure-sensitive label,. Then wiped off before it ’ s essential to weigh the pros and,! Present a challenge m sure you ’ ve also got digital printing, the printability paper! The differences between them substrates and inks — including conductive ink — we provide flexographic printing flexible., foil blocked, stitched and more, using standard converting equipment and! Have multiple converting options integrated into the press have different repeat lengths, use various inks, and is. Often called ), Consumables for Exposure Units for photopolymer plates, Self-adhesive blanket for Hot Units... In modern flexographic printing can also occur when water based inks are most often used to print using conventional! Irregular surfaces or very tight radii often called ), Offset Spare Parts ( Doctor Blades and everything else.... Combines the strength of plastic, the image quality ensure that the print results are desirable and accurate block substrate. The fastest-growing segments in the early 1900s print shops and industries we recognize pressure. It as a result of the differences between them most attractive feature is versatility. Any application papers you can market yourself as eco-friendly and cost-effective @.. To water, grease, weather and chemicals ; plus it beautifully reproduces your. Its infancy, so there aren ’ t directly transferred from the plate to print on over 300 types! Point ” flexography and digital printing are no longer competing technologies of flexography for printing packaging!

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